WhistlePig Distillery

Visit #21, April 27, 2016WHISTLE I

Nestled in the rolling hills just west of the Green Mountains in Vermont sits the WhistlePig Farm.  Purchased in 2007 by Raj Bhakta, WhistlePig Farm started aging rye whiskey stocks in 2008 and by 2010, they launched their first 10-year old rye whiskey.  With the help of the Master Distiller David Pickerell, the WhistlePig distillery is now averages 400 cases a day of bottle production.  The site itself is located in a picturesque area of Vermont and it is evident that WhistlePig has been successful in its business plan of expansion with a relatively new still house built in an early 1900’s barn.WHISTLE IV

WhistlePig Farm is not open to visitors currently, but we were lucky to make a visit as a member of the writing community that focuses on whiskey.  Our tour leader for the afternoon was Connor Burleigh, the operations manager of the distillery.  Connor started with an internship in 2014 and quickly moved from sales to operations a year ago.  He provided us with a great tour of the facility and tasting.

Our guide, Connor
Our guide, Connor

The WhistlePig business plan is interesting.  Since they source whiskey from different distilleries in Canada and the United States, they plan to stick to this source for the whiskies that have already become popular.  They believe that if they start to use the rye whiskey that they produced in-house, it would change the flavor profile and it would be a problem for consumers that are already accustomed to a certain taste.  They do want to create their own product in-house eventually, but it will not replace what they currently age from these different sources.  Most newer distilleries that we have visited in the U.S. have an end goal of just producing their own whiskey.  This is not the case with WhistlePig.  A different approach.

Here are some notes from our tour of the property and still house:

  • 1200 acres of farm land: 700 arable acres, 330 acres used for rye production, the rest rented out, grain stored off site
  • 30,000 barrels overall stored in various locations
  • rye whiskey sourced from 3-4 different distilleries both in Canada and the United States, Old World sourced from MGP in Indiana
  • 1% of hard wood in Vermont is white oak, we saw a variety of barrels including Madeira barrels, some with #4 char and toast
  • Old World is chill filtered in a milk tank
  • 1 week of production held in bottling tank
  • 600 bottles an hour / 400 cases a day, hand-labeled
  • California is the biggest market
  • WhistlePig rye found in 7 countries
  • new distillery opened in November 2015 in a barn built in the early 1900’s
  • 2-year legal battle to get barn ready for distilling
  • 750 gallon Vendome pot hybrid still
  • 1400 lbs of grain in the mash tank
  • 5 900 gallon fermentation tanks, 3-5 days of fermentation
  • 5-7 hours of run time for the still: 4-5 hours for the heart run, they do keep some heads, they keep the still running 18 hours a day, 5 days a week
Barrel House
Barrel House

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Oloroso Sherry Cask
Oloroso Sherry Cask
Bottling Area
Bottling Area
A new bottle
A new bottle

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Milk Tank
Milk Tank

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Mortimer, the still
One of the distillers
One of the distillers

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Mash and fermentation
Mash and fermentation
Fermentation tanks
Fermentation tanks

Connor provided us with a great tour of the facility.  It was a busy place with barrels being moved around and the still house in production.  Since the still has only been running since last November, they were experimenting with different runs, including some bourbon runs.  It will be interesting if they go this path at some point.  The restored barn that was converted into the new still house was incredible.  They had a huge open entrance perfect for hosting large groups and explaining the history of WhistlePig.  Upstairs they also had a large loft area that was perfectly set up for large parties or gatherings.

What would a distillery visit be without a tasting!  We had the privilege of tasting many of the different cask finishes that make up their products and the new 15-year old before release.  Quite amazing.  Here is a list of the 11 different tastes that we had, including a cognac aged in WhistlePig barrels:

  • 10-year old original rye, ABV 50%
  • Madeira finish – 4-6 weeks for most finishing – 12-year old
  • Sauternes finish
  • Port finish – double gold in SF spirits competition
  • Old World – 63% Madeira, 30% Sauternes, 7% Port finishes
  • Muscat finish – 4 months of finishing
  • Oloroso Sherry finish – over a year finished
  • Tokaji finish – Hungarian sweet wine – 2 months of finishing
  • Pedro Ximenez finish – 1 year of finishing
  • Pierre Ferrand XO cognac aged in WhistlePig barrels for 1 year
  • new release 15-year old, aged 6 months in Vermont oak, received a 97 in Wine Enthusiast magazine

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What a great experience to try all of these different finishes.  I do have to say that it became difficult after 5 or 6 of them to have a clean palate to taste, but we did our best.  This was the first time we have experienced what it takes to create a blend of rye whiskey.  It was sure a fascinating treat.  Thanks to Connor and the entire WhistlePig group for inviting us to visit with them and share with us their business plan and production.WHISTLE III

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Charles’ Notes:  This was an exciting visit for me.  I had just returned from a food tour in Miami where I saw WhistlePig in almost every bar and I was intrigued with how such a young distillery could be so popular across the U.S.  And it was fun to be invited to a place that is not yet open to the public.  The business plan of WhistlePig really made me think about what do distilleries want from their model.  Do they want to be real craft distillers where they make small in-house products that take years to develop?  Or do they want to find a business model that will sustain them for the future and allow them to experiment?  The fact that WhistlePig will continue to source never occurred to me until this visit.  But they want to maintain expectations.  Do other distilleries follow this plan?  It is an interesting direction.  They were gracious hosts and we enjoyed our visit to their farm.  I look forward to revisiting with them in the future.WHISTLE IX

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Mad River Distillers

Visit #20, April 9, 2016MAD XVI

The road recently thawed on this mid-Spring day in Vermont.  The night before there was some snow which probably made the skiers over at Sugarbush happy.  On top of Cold Springs Farm Road just south of Waitsfield, VT, sits Mad River Distillers, a five-year old distillery making rum, whiskey and rye.  Cold Springs Farm dates back to the mid-19th century and became a horse farm later in its life.  The horse barn on the farm became what is now the distillery in 2011 and began to produce spirits in 2013.MAD XVII

Vermont is a very picturesque state and the location of this farm, now distillery, is amazing with the mountains in the background.  Our group consisted of some members of the Saratoga Whisk(e)y Club, and we were all very excited to get inside to check out what they were producing.  Saratoga Whiskey Club

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Distiller and guide Zack

Our host, one of two distillers at Mad River Distillers, was Zack Fuller.  Zack studied distilling in Scotland and is now distilling and experimenting in this beautiful spot in Northern Vermont.  He provided our group with an excellent overview of their process and equipment.  Here are some notes from our tour:

  • distilling takes place 7 days a week
  • pre-milled grains come from a 300-mile radius (Vermont, New York and Massachusetts)
  • fair trade sugars from Malawi used for rum
  • Vermont apples are used for brandy
  • 250 gallon mash tank
  • 4 500 gallon fermentation tanks for whiskey and rye, this fermentation lasts 4-5 days
  • 2 separate 1000 gallon fermentation tanks used for rum and brandy, this fermentation lasts between 2-3 weeks
  • Zack used a great quote: “farts CO2 and pisses alcohol” – never heard that one before
  • Mueller pot still from Germany
  • 53 gallons of mash pumped from fermenter into still – run times for the still: heads – 15 minutes, hearts – 1 – 1 1/2 hours yielding 4-5 gallons, tails – less than 15 minutes
  • Cold Spring water is hard water
  • various sized barrels used including 15, 25, 30 and 53-gallon barrels with some Spanish sherry butts
  • they started aging the bourbon and rye in 25 gallon barrels for one year
  • 53 gallon barrels are from Kentucky and Minnesota
  • some 25 gallon barrels used to age rum come from Canada
  • in 2015, they produced 2,000 cases of spirits
  • the goal for 2016 is 3,000 cases
  • distribution currently in Vermont, Massachusetts and Rhode Island
Zack at the Mueller still
Zack at the Mueller still

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The tour itself was perfect and to have one of the main distillers explain everything made it even more special.  Zack was extremely knowledgeable and was able to answer all of our questions and give us some insight as to where they want to head as a company.  Future collaborations with Lawson’s craft beer company really perked our ears.

We finished our tour with a tasting of 7 of their spirits.  Here is what we tasted:

  • Vanilla Rum – infused with vanilla beans for 6-8 months, 40% ABV
  • First Run Rum – aged 4 months in lightly charred oak barrels, 48% ABV
  • Maple Rum – best seller, aged 6-8 months after syrup is made, 48% ABV
  • Corn Whiskey – 85% corn, 5% rye, 5% wheat, 2-3 months in a lightly toasted barrel, 48% ABV
  • Bourbon – mash bill: 70% corn, 10% wheat, 10% oat, 10% barley – aged for 1 year in a 25 gallon barrel, 48% ABV
  • Malvados – 100% Vermont mixed apples, Malvados means “wicked” in Portuguese, 50% ABV
  • Revolution Rye – 100% rye, 3 varieties – chocolate, cracked malt and toasted, 48% ABV
  • We also got to try a small sample of a single malt that they are doing with Lawson’s brewery and their Hopscotch, very tasty!

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Overall it was a great tour and tasting.  Wine Enthusiast just rated the Revolution Rye with 92 points and it definitely is a good rye to pick up, if you can find it.  We were happy to be able to purchase a variety of their spirits.

Charles’ Notes: This visit worked out great.  We didn’t really know much about Mad River Distillers other than what was on their website.  You still can’t get their product in New York State.  It turned out to be the highlight of the weekend.  Zack was super friendly and helpful with our questions and it turned out to be a great time spent.  It is always such a nice experience when you have unknown expectations and walk out with new appreciation of a craft.  They are craft distillers that care about their product and put the love into it that is needed to get noticed and grow.   I look forward to returning to Mad River Distillers in the future and trying some more of their single malt products.

Also, they are located near Waterbury, VT, which is a great place to stay.  It almost feels like the craft beer mecca of the United States.  Lawson’s and the Alchemist breweries are located here and produce phenomenal beers.  We spent Saturday night in town and definitely recommend The Prohibition Pig for BBQ and the local taverns for some great draft pours.  Cheers!MAD XI